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Forklift Risk Assessment
1. Assessment Information: Basic details including date of assessment, assessor name(s), location, and forklift identification details
2. Equipment Description: Detailed specifications of the forklift(s) being assessed, including make, model, capacity, and special features
3. Operational Environment: Description of the working environment where the forklift operates, including layout, surfaces, and environmental conditions
4. Hazard Identification: Comprehensive list of potential hazards associated with forklift operations in the specific context
5. Risk Evaluation: Assessment of likelihood and severity of identified risks, using standardized risk assessment methodology
6. Existing Control Measures: Documentation of current safety measures and controls already in place
7. Additional Control Measures Required: Recommendations for new or enhanced safety measures to address identified risks
8. Training and Competency Requirements: Specification of required operator qualifications and training needs
9. Emergency Procedures: Procedures for handling accidents, incidents, and emergency situations
10. Review and Monitoring: Schedule and procedures for reviewing and updating the risk assessment
1. Specific Task Analysis: Detailed analysis of specific tasks when forklift is used for specialized operations (e.g., dangerous goods handling)
2. Maintenance Requirements: Specific maintenance procedures and schedules when the assessment covers maintenance aspects
3. Battery Charging/Refueling Procedures: Required for electric or fuel-powered forklifts where charging/refueling is performed on-site
4. Load Characteristics: Detailed analysis of typical loads when handling specific or unusual load types
5. Traffic Management: Specific section for complex workplaces with multiple vehicles or pedestrian traffic
6. Environmental Impact Assessment: Required when operating in environmentally sensitive areas or handling hazardous materials
1. Schedule 1: Risk Assessment Matrix: Standardized risk assessment scoring matrix used for evaluation
2. Schedule 2: Site Layout Plan: Diagram showing forklift operating areas, traffic routes, and danger zones
3. Schedule 3: Inspection Checklist: Daily/periodic inspection checklist for forklift operators
4. Schedule 4: Incident Report Form: Template for reporting accidents or near-misses
5. Appendix A: Relevant Legislation: List of applicable Danish and EU regulations and standards
6. Appendix B: Training Records: Documentation of operator training and certifications
7. Appendix C: Maintenance Records: Historical maintenance and repair documentation
8. Appendix D: Photos and Diagrams: Visual documentation of specific hazards or control measures
Authors
Assessment Date
Authorized Operator
Competent Person
Control Measures
Danger Zone
Emergency Stop
Forklift
Hazard
Hazard Identification
Industrial Truck
Level of Risk
Lift Height
Load Capacity
Loading Zone
Maintenance Record
Maximum Working Load
Near Miss
Operating Environment
Personal Protective Equipment (PPE)
Powered Industrial Truck
Preventive Measure
Qualified Personnel
Residual Risk
Risk
Risk Assessment
Risk Control
Risk Level
Safe Working Load
Safety Factor
Site Layout
Stability Triangle
Stakeholder
Storage Area
Technical Equipment
Traffic Management Plan
Training Certificate
Travel Path
Walking Surface
Work Area
Working Environment Authority
Equipment Specifications
Operational Environment
Hazard Identification
Risk Assessment
Control Measures
Training Requirements
Emergency Procedures
Maintenance Requirements
Inspection Protocols
Operator Responsibilities
Safety Compliance
Documentation Requirements
Review and Monitoring
Traffic Management
Personal Protective Equipment
Accident Reporting
Environmental Considerations
Storage and Handling
Loading and Unloading
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