The Compressed Air Risk Assessment is a critical workplace safety document required under New Zealand's Health and Safety at Work Act 2015 and associated regulations. It should be conducted when installing new compressed air systems, following significant modifications, after incidents, or as part of regular safety reviews. The assessment comprehensively evaluates all aspects of compressed air system safety, including equipment condition, operating procedures, maintenance practices, and control measures. It addresses requirements specified by WorkSafe New Zealand and relevant Australian/New Zealand Standards, providing a systematic approach to identifying and managing risks associated with compressed air systems. The document serves as both a compliance tool and a practical guide for maintaining safe operations.
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1. Executive Summary: Overview of key findings, major risks identified, and critical recommendations
2. Scope and Objectives: Defines the boundaries of the assessment, including specific equipment, areas, and processes covered
3. System Description: Detailed description of the compressed air system, including specifications, components, and operational parameters
4. Methodology: Description of risk assessment approach, standards used, and assessment criteria
5. Hazard Identification: Comprehensive list of identified hazards associated with the compressed air system
6. Risk Analysis: Detailed analysis of risks, including likelihood and consequence ratings
7. Current Control Measures: Evaluation of existing safety measures and their effectiveness
8. Risk Evaluation: Assessment of risk levels against acceptable criteria and prioritization of risks
9. Recommended Control Measures: Specific recommendations for additional or improved control measures
10. Implementation Plan: Timeline and responsibilities for implementing recommended control measures
11. Monitoring and Review: Requirements for ongoing monitoring and periodic review of control measures
1. Economic Impact Analysis: Cost-benefit analysis of recommended control measures, used when significant financial investment is required
2. Training Requirements: Detailed training needs analysis and recommendations, included when significant skill gaps are identified
3. Emergency Response Procedures: Specific emergency protocols, included for high-risk installations or when not covered in general workplace procedures
4. Maintenance Program: Detailed maintenance schedules and procedures, included for complex systems or when current maintenance is inadequate
5. Environmental Impact: Assessment of environmental risks and controls, included when there are significant environmental considerations
1. Appendix A - System Diagrams: Technical drawings and schematics of the compressed air system
2. Appendix B - Risk Assessment Matrix: Detailed risk assessment criteria and scoring matrices used
3. Appendix C - Equipment Specifications: Detailed technical specifications of all major system components
4. Appendix D - Inspection Checklist: Comprehensive inspection checklist for regular system monitoring
5. Appendix E - Incident History: Record of past incidents and near-misses related to the compressed air system
6. Appendix F - Relevant Standards and Regulations: List of applicable standards, regulations, and compliance requirements
7. Appendix G - Testing and Certification Records: Copies of relevant test certificates and compliance documentation
Relevant legal definitions
Compressed Air System
Maximum Allowable Operating Pressure (MAOP)
Pressure Vessel
Air Receiver
Compressor
Safety Relief Valve
Pressure Regulator
Operating Pressure
Design Pressure
Hazard
Risk
Control Measure
PCBU (Person Conducting a Business
Worker
Workplace
Notifiable Incident
Critical Component
Safe Working Pressure
Pressure Testing
Non-Destructive Testing
Maintenance Schedule
Emergency Shutdown
Competent Person
Regular Inspection
Safety Device
System Configuration
Operating Temperature
Monitoring System
Residual Risk
Risk Matrix
Hazardous Area
Safety Factor
Interlocking Device
Isolation Procedure
System Purging
Preventive Maintenance
Corrective Action
Safety Compliance
Inspection Protocol
Risk Rating
Maximum Allowable Operating Pressure (MAOP)
Pressure Vessel
Air Receiver
Compressor
Safety Relief Valve
Pressure Regulator
Operating Pressure
Design Pressure
Hazard
Risk
Control Measure
PCBU (Person Conducting a Business
Worker
Workplace
Notifiable Incident
Critical Component
Safe Working Pressure
Pressure Testing
Non-Destructive Testing
Maintenance Schedule
Emergency Shutdown
Competent Person
Regular Inspection
Safety Device
System Configuration
Operating Temperature
Monitoring System
Residual Risk
Risk Matrix
Hazardous Area
Safety Factor
Interlocking Device
Isolation Procedure
System Purging
Preventive Maintenance
Corrective Action
Safety Compliance
Inspection Protocol
Risk Rating
Clauses
System Specifications
Risk Assessment
Safety Requirements
Compliance
Equipment Operation
Maintenance Requirements
Emergency Procedures
Training Requirements
Inspection Protocols
Documentation Requirements
Technical Standards
Hazard Management
Control Measures
Monitoring and Review
Incident Reporting
Personnel Safety
Environmental Protection
Quality Assurance
Testing Requirements
Certification Requirements
Risk Assessment
Safety Requirements
Compliance
Equipment Operation
Maintenance Requirements
Emergency Procedures
Training Requirements
Inspection Protocols
Documentation Requirements
Technical Standards
Hazard Management
Control Measures
Monitoring and Review
Incident Reporting
Personnel Safety
Environmental Protection
Quality Assurance
Testing Requirements
Certification Requirements
Relevant Industries
Manufacturing
Mining
Construction
Food and Beverage
Pharmaceutical
Automotive
Aerospace
Chemical Processing
Oil and Gas
Utilities
Warehousing and Logistics
Healthcare
Research and Development
Relevant Teams
Health and Safety
Operations
Maintenance
Engineering
Facilities Management
Production
Quality Assurance
Risk Management
Compliance
Technical Services
Relevant Roles
Health and Safety Manager
Plant Manager
Maintenance Engineer
Operations Manager
Safety Officer
Facilities Manager
Production Supervisor
Maintenance Technician
Risk Assessment Specialist
Compliance Officer
Engineering Manager
Industrial Hygienist
Equipment Inspector
Project Engineer
Safety Consultant
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